TOS WH 10 CNC
Boring Mills, HORIZONTAL, TABLE TYPE, CNCTOS WH 10 CNC
With reference to your recent request we would like submit
the following quotation for your consideration.
1 Ony New Tos CNC Horizontal Boring Mill
WH 10 CNC HORIZONTAL BORING MILL
(with Heidenhain iTNC 530)
Complete with standard equipment, operating on 575/3/60 electrical supply
and equipped with
HEIDENHAIN" iTNC 530, 4 + 2 axes control.
HEIDENHAIN" 4 linear axes contouring controls plus rotary table and
spindle programmed positioning
HEIDENHAIN" linear scales for both axes of table (X,Y) and headstock
on column (Y)
HEIDENHAIN" ROD rotary encoders for spindle travel (W), rotary table
(B) & spindle positioning (C)
Precision position of rotary table, 0.001? display increments
Additional optic unit for 4 X 90? positioning of table to 4 sec.
SIEMENS" AC main drive
SIEMENS" AC servodrives on five independent axes
Complete electrical cabinet with Siemens components
Infinitely variable spindle speeds, programmable to 1800 rpm
Re-circulating ball screws, cross and longitudinal travel of table,
vertical travel of headstock and spindle travel
Spindle equipped with special angular contact bearing SKF and/or FAG
Spindle head fitted with oil cooler
Spindle positioning via rotary encoder to 0.1?
Tooling clamping via Belleville washers, with hydraulic unclamping
Automatic locking of headstock, longitudinal and cross slides and
rotary table
Guideways lined with hardened steel strip inserts and matching
surfaces of horizontally moving axes (x & y) covered with plastic
Guideways protected by sliding telescopic guards
Automatic lubrication of all axes
"HEIDENHAIN" iTNC 530 CONTROL
4 controllable linear (X,Y,Z,W) plus spindle (C axis) and rotary
table (B axis) positioning
MC 422 main computer
CC 422 controller unit
TE 420 keyboard unit
TFT color flat-panel display BF 150 with 15.1 inches with soft keys
Built-in 6 GB hard disk as program memory
Electronic Handwheel HR 410
115 Kb/s, expanded data interface with LSV2 protocol for remote opera
the iTNC 530 through the data interface with the HEIDENHAIN software
TNCremo, fast Ethernet interface 100BaceT
in manual and automatic operation, corded or infrared transmission
axes, 0.0001? for angular axes, spindle revolutions programmed directly
RPM, spindle positioning in 0.1?
spline
Axis feedback control
reversal spikes during circular movements, thermal expansion.
Stick-slip friction
in Cartesian or polar coordinates, dimensions absolute or incremental,
display and entry in mm or inches, display of handwheel traverse when
machining with handwheel superimposition
radius-compensated contour look ahead for up to 99 blocks (M120),
three-dimensional tool radius compensation for changing tool
data withouthaving to recalculate an existing program
Cutting data tables for automatic calculation of spindle speeds and
feed rates from tool-specific data (cutting speed, feed, per tooth)
Parallel operation - creating programs with graphic support while
another program is being run
3-D machining; motion control with minimum jerk, 3-D tool
compensation through surface normal vectors,
(TCPM), keeping the tool normal to the contour,
tool radius compensation normal to the direction to traverse and tool
spline interpolation normal to the direction to traverse and tool
spline interpolation
line segment, chamfer, circular arc, circle center,
circle radius, tangentially connecting circular arc, corner rounding
Contour approach and departure: via straight line: tangential or
perpendicular, via circular arc
FK free contour programming - FK free contour programming in
HEIDENHAIN plain language with graphic support for workpiece
drawing not dimensioned for NC
program as subprogram
counterboring, conventional and rigid tapping, for milling inside and
outside threads, Roughing and finishing rectangular and circular
pockets
for clearing level and inclined surfaces, for milling straight and
circular
slots, circular and linear point pattern, Contour pockets- also with
contour-parallel machining,Contour train,capability to make own cycles
scaling factor (axis-specific)
Q parameters - Programming with variables
for error messages; graphical support for programming cycles;
comment blocks in the NC program
Actual position capture - actual position can be transferred directly
into the NC program
Graphic simulation before a program run, even while another program
is running
Programming graphics - in the Programming and Editing mode of
operation, the contour of the NC blocks is drawn on screen while
they are being entered (2-D pencil-trace graphics) even while another
is running
Graphic simulation during real-time machining
Calculation of machining time in the Test Run operating mode; Display
of the current machining time in the program run modes
Returning to the contour; mid-program startup in any block in the
program, returning the tool to the calculated nominal position to
continue
machining; program interruption, contour departure and reapproach
Datum tables
Pallet table
"HEIDENHAIN" TNC 530 of Fanuc 31i or Sinumerik 840D
Electronic Hand wheel HR 410
Anchoring material
Set of service tools
Operation and maintenance instruction manual
15 pull studs for tool clamping
Machine lamp
MM Inch
Diameter................................... 100 3.97
Taper...................................... ISO 50
Out Travel (W) ............................ 630 24.80
Speed range (infinitely variable).......... 10-1800 rpm
Orientation................................ 0.1 degree
Vertical travel of headstock on column (Y). 1100 43.30
Clamping surface........................... 1000x1120 39.37x44.09
Cross travel (X)........................... 1250 49.21
Longitudinal travel (Z).................... 940 37.01
Postioning................................. 0.001 degree
Maximum speed of rotation.................. 2 rpm
Maximum weight of workpiece................ 3000 kg 6,613 lb.
Range - all axes (infinity variable)....... 4-4000/min.0.16-157/min.
Rapid tranverse............................ 8000/min. 315/min.
Main AC Siemens drive (S2-30 min.) / cont. run (S1)-20/15kW 27/20.4hp
Hydraulic pump............................. .075kW 1 hp 1
Total input required....................... 50 kVA
General Data
length .................................... 4200 166
width ..................................... 3600 142
height .................................... 3340 132
length .................................... 7200 284
width ..................................... 3620 143
weight .................................... 13400 kg 2,9540 lb
OPTIONAL MACHINE VERSIONS
Operator enclosure for protection against chips and coolant
Machine site fenced enclosure
Workpiece enclosure KVR 10
OPTIONAL EQUIPMENT
FP40 -10 Orthogonsal milling head
UFP 40 - 10 Universal milling head
HPR 50 Vertical milling head
CHZ 10 Tool cooling kit
CHZ 10 Tool cutting kit - controlled nozzles
FOUNDATION
The machine requires a foundation, TOS Varnsdorf a.s. will, upon placement
of order, supply necessary drawing to the customer so that the foundation
may be prepared and other required work done prior to arrival of machine.
The foundation is not included in the price of the machine.
INSTALLATION
The customer is required to supply crane service, inclusive of operator;
riggers; men to unpack and clean components; and assistance in erecting and
minor shop fitting. A satisfactory work area, power and shop air are also
required. It is the customer's responsibility to furnish necessary
materials and electricians for connecting external power source to machine.
TOS Varnsdorf a.s. factory technician(S) will, with the assistance of the
customer, install the machine, and provide start up instructions. This
comprises normal working hours & daily allowance. The total time and cost
depends on the customer's co-operation and the facilities he provides.
Transportation and accommodation of the technician(s) are not included in
the price of the machine. Any additional operator training or programming
beyond that provided for, will be an extra charge.
TERMS AND CONDITIONS
F.O.B
Eastern Port of Entry
From factory, approximately 4-5 months. To be confirmed. Subject to prior
sale.
30% with Purchase Order
60% before shipment
10% after installation, but no longer than 30 days from delivery at
customer's side
This quotation is valid for 30 days and is subject in its entirety to
confirmation on receipt of order
The specifications, features and description contained herein are not
binding in detail as we reserve the right to make further changes or
improvements and incorporate them in our machines. In some cases conversion
from metric to inch is based on machine capabilities and not actual
mathematical conversion.
Price of optional equipment may be higher if purchased separately from the
machine.
2 year (24 months) from date of delivery on parts and labor only. Based on
single shift daily with normal use and maintenance in accordance with a
manual.
Machine(s) must operate in workshop without influence of aggressive fumes
and dust particles, with temperature ranging from +10? to 40?C. To maintain
required accuracy ambient temperature must not fluctuate more than +/- 2?C
with air humidity of 70%.
Warranty coverage varies with each manufacturer. Generally parts and labour
would be covered if repaired at their facility. Customer's responsibility
if in a remote region, is to return parts in question, at their expense.
It is the user's responsibility to provide safety devices and equipment to
safeguard the operator from harm for any particular use, operation or set
up, and to adequately safeguard the machine or machines to Provincial,
Federal, and Local Government Safety Standards and all Industrial Safety
Standards.
User agrees to indemnify and hold harmless Seller of and from any and all
claims of Liabilities from accidents involving these machines caused by
failure of user, his employees, and agents to follow these instructions,
warnings, and recommendations available from the original manufacturer or by
failure of user to comply with Provincial, Federal, and Local laws
applicable to such equipment.
Warranty: DRO/CONTROL
Taxes: extra if applicable
Programming aids: pocket calculator; context sensitive help function
Coordinate transformations: datum shift, rotation, mirror image,
Fixed cycles: for drilling, peek drilling, reaming, boring,
Program jumps: subprograms, program section repeats, calling any
Tool compensation: tool radius in the working plane and tool length,
Position data: nominal positions for straight lines and circular arcs
Programming: HEIDENHAIN conversational and as per ISO
Error compensation: linear and nonlinear axis error, backlash,
Block processing time: 0.5 ms
Interpolation: straight line in 4 axes, circle in 2 axes, helix,
Input range: maximum 99999.999 mm (3.937 inches) or 99999.999?
Input resolution and display step: 0.001 mm or 0.0001" for linear
Tool touch probe (option): tool geometry measuring
Touch probe (option): setting of workpiece datum, workpiece measuring
Data interfaces: One each RS-232-C / V .24 and RS-422 /V .11 max.
Z travel: 37.01"
Y travel: 44.09"
X travel: 49.21"
Table size: 39X44
Capacity: 3.97"