New TOS WHN 13.8 | Boring Mills, HORIZONTAL, TABLE TYPE, CNC

Description

TOS WHN 13.8

WHN 13.8 CNC HORIZONTAL BORING MILL
(with Heidenhain iTNC 530)
Complete with standard equipment, operating on North American electrical
supply and equipped with "HEIDENHAIN" System iTNC 530.
The WHN 13.8 CNC is a CNC horizontal boring mill with a T-type bed design.
Equipped with the "HEIDENHAIN" iTNC 530 CNC control, the machine is intended
for precision drilling, milling and boring operations. Also available in
optional travel sizes and with automatic tool changer.
"SIEMENS" AC digital servodrives
Automatic hydraulic operated tool clamping, clamping force 2 tons
Hardened and precision ground spindle with ISO 50 taper
Spindle fitted in precision angular contact bearings.
Temperature sensors on the main spindle bearings for diagnostic
purposes
"HEIDENHAIN" measuring scales on all linear axes and ROD on rotary
table and spindle
Re-circulating ball screws on all linear axes
Automatic hydraulic locking of headstock, rotary table, table slide &
column slide with closed loop on the spindle slide
Column ways, table and column bedways lined with hardened steel strip
inserts, all opposing guideways covered with low friction liners
Bed and column guideways protected by sliding telescopic guards
Automatic lubrication of all guideways
Hydraulic aggregate fitted on the column's slide
Operator's platform vertically and horizontally adjustable
independent of the headstock's position
Conduflex cable carriers
Diagnostics of machine and operators errors (text messages)
Auxiliary operator panel with 6m cable
Wide range of auxiliary "M" functions
"HEIDENHAIN" i TNC 530 CONTROL
DESCRIPTION
* 4 controllable axes plus spindle and table positioning
* 4 linear axes (X,Y,Z,W), positioning in 0.001 mm or 0.0001 inch
* B axis (rotary table), positioning in 0.001 degrees
* C axis (spindle), revolutions programmed directly in RPM, spindle
postioning in 0.1 degrees
HARDWARE
* Built-in 2 GB hard disk as program memory
* BF 120, 10.4" color display unit
* Qwerty alpha-numeric keyboard
* Electronic Handwheel HR 410
* RS-232-C/V.24 and RS-422/V.11 data interface
in manual and automatic operation, corded or infrared transmission
path
SOFTWARE
unlimited number of programs
machining is in progress
program test simulation
* Free rotation
* Tilting the working plane
* Look ahead
* Calculating cutting data
metric or inch
graphic support), capability to make own cycles
geometry table up to 254 tools
logic operations
* Pocket calculator
* Help function
* External programming, data transfer and remote operation
STANDARD EQUIPMENT
* "HEIDENHAIN" System i TNC 530 * Anchoring material KM13
* Electronic hand wheel with selection * Set of service tools
of axes, directional push buttons, and * Operation & Maintenance inst.
a 20' (6m) cable Manuals
* PVK 13-300 spindle support with bushing * Worklight
* CHZ 13 Coolant system attachment * Set of 30 pull studs (customer
to specify type)
SPINDLE mm inch
* Diameter 130 5.11
* Taper ISO 50
* Out Travel (W) 800 31.49
* Speed Range - N version - (two ranges) 10-1500 rpm
* Max. spindle torque 3322Nm 2448 ft.lb
* Spindle range - R version - option (two ranges) 10-3000 rpm
* Max. Spindle Torque 2502 Nm 1844 ft-lb
TABLE AND TRAVELS
* Clamping surface - length x width 1800x2200 70.86x86.61
* T slots on the table - dimensions 22 0.866
pitch 160 6.3
* Table load S 12 12000 kg 26455 lbs
* Cross Travel (X) 3500 137.80
* Longitudinal travel (Z) 1250 49.21
* vertical travel (Y) 2500 98.42
FEEDS
* Axes X,Y,Z,W - feeds (per minute) 4 - 6000 0.15-236
rapid traverse (per minute) 10000 393
* rapid traverse with X=4000 or 5000mm (per minute) 8000 315
- resolution and positioning 0.001 0.00004
* Rotary table,B axis (for positioning only)
- rapid traverse 1.5 rpm
- resolution and position 0.001 deg.
MOTORS
* Main A.C. drive 37 kW 50 hp
* Total power installed 82 kVA
GENERAL DATA
* Operator's platform vertical travel 1400 55
* Operator's platform horizontal travel 600 23.6
* Machine Dimension's - length 7950 313
- width 6960 274
- height 4495 177
* Machine weight - standard version 35000kg 77200 lbs
F.O.B. Toronto Plant
OPTIONAL MACHINE VERSIONS
AUTOMATIC TOOL CHANGER
* Tool positioning by controlled CNC Axis
* Pneumatic control
* Tool storage capacity 40(60,120) tools
* Maximum tool diameter - fully loaded 150 5.90
- adjacent locations 320 12.6
* Maximum tool length 500 19.68
* Maximum tool weight 25 kg 55 lbs
* Maximum tool weight (total) 750 kg 1670 lbs
* Maximum pocket pitch 130 5.12
* Tool change time (average) 20 sec.
* Weight of tool changer and magazine 1500 kg 3304 lbs
(customer to supply type of tooling)
CHOV 13 - THROUGH SPINDLE COOLING ATTACHMENT
* NC or manual control of the coolant volume
* On/off function controlled manually or by NC
* Two independant built-in pumps
* Filtration device
* Complete splash guard enclosure- option
* Main coolant tank capacity 900 1 238 gal.
* Coolant pump motor 2.2 kW 3 hp
* Coolant pump rated pressure for cooling thru spi. 0.4-1 Mpa 58-145 psi
* Coolant pump rated pressure for cool. thru spi.(opt) .4-2 " 58-290 psi
* Coolant pump rated pressure for the outside cool. 0.3 Mpa 43 psi
* Coolant volume for cooling thru spindle per min. 30 1 6.7 gal.
* Coolant volume for outside cooling per min 50 1 13.2 gal.
PVK 13 - 340 GUIDING SUPPORT
* For increasing rigidity of the machine spindle bearings
* Provides improved cutting conditions when spindle is extended more
than 340 mm (13.39")
* Fitted on face flange of the headstock
* May be used with ATC
* Length 340 13.39
PVD 13 - 550 GUIDING SUPPORT
* For increased rigidity of the machine spindle bearings
* Provides improved cutting conditions when spindle is extended more
than 500 mm (19.69")
* Fitted on face flange of the headstock
* May not be used with ATC
* Length 550 21.65
* Weight 140 kg 308 lbs
LD 650 FACING HEAD (U axis)
* For facing and turning, external and internal cylindrical and conical
machining
* feed of the slide (U axis) is derived from spindle travel (W axis) via
* Feed of the slide may be programmed by calling the W axis
* Machining possible with spindle, when slide retracted and tool holder
removed
* Can be used with ATC
* Facing head diameter 650 25.59
* Slide travel 170 6.69
* Maximum facing head speed 150 rpm
* Facing head speed with work spindle operation 200 rpm
* Maximun face turning diameter 1000 39.37
* Boring diameter range 300-1000 11.81-39.37
* Accuracy (on diameter 500mm- 20") 0.063 mm 0.0025
* Weight 200 kg 441 lbs
FP 50 - 13 VERTICAL MILLING HEAD
* Enables milling operation in planes perpendicular to or tilted in respect
of the planes parrallel to the machine work spindle axis without
re-clamping the workpiece
* Setting by means of hand crank
* Spindle face diameter 129 H5 5.08
* Taper ISO 50
* Maximum console tilt angel 360 deg.
* Centering diameter 400 H715.75
* Weight 40 kg 88 lbs
* Maximum permitted rpm at 180 Nm 600 rpm
* Maximum torque 1000 Nm 737 ft-lbs
* Maximum power allowed on spindle 20 kW 27.2 hp.
UFP 50 - 13 UNIVERSAL MILLING HEAD
* Enables milling operations in planes perpendicular to or tilted in respect
to the three machine planes
* Setting by means of hand crank
* Spindle face diameter 129 H5 5.08
* Taper ISO 50
* Maximum console tilt angel 360 deg.
* Centering diameter 400 H7 15.75
* Weight 200 kg 441 lb.
* Maximum permitted rpm at 180 Nm 600 rpm
* Maximum torque 1000 Nm 737 ft-lb
* Maximum power allowed on spindle 20 kW 27.2 hp
HF 50 A VERTICAL MILLING HEAD
* Adjustable part of the head with the spindle can be set to the required
position by swiveling around the horizontal axis by hand in range
+/- 180 deg.
* Tool clamping mechanically by Belleville spring, released hydraulically
Operated by push button on the machine headstock
* Spindle face diameter 128.57 5.06
* Taper ISO 50
* Swiveling ranger +/- 180 deg
* Maximum permitted speed (torque = 180 Nm) 1800 rpm
* Maximum spindle torque 1500 Nm 1105.5 ft-lb
* Power transmitted max. 20 kW 27.2 hp
* Distance of spindle axis from the machine quill
face 400 15.74
* Total weight 130 kg 287 lbs
HUR 50 UNIVERSAL MILLING HEAD
* Enables milling operations on tilted or orthogonal oriented surfaces in
respect of both planes of the head's rotation
* Setting done manually by rotating the relevant part of the head
* Tool clamping mechanically by Belleville spring, released hydraulically.
Operated by push button on the machine headstock
* Spindle face diameter 128.57 5.06
* Taper ISO 50
* Rotary heads 2 x +/- 180 deg
* Maximum permitted speed (torque = 180 Nm) 3000 rpm
* Maximum spindle torque 1000 Nm 737 ft.lb
* Power transmitted max. 20 kW 27.2 hp
* Distance of spindle axis (vertical pos.) from
the machine to quill face 706 27.80
* Weight 300 kg 660 lbs
HUI 50 AUTOMATICALLY INDEXING UNIVERSAL MILLING HEAD
* Enables milling operations on tilted or orthogonal oriented surfaces
in respect of both planes of the head's rotation
* Automatic indexing in two planes from CNC
* Automatic tool clamping
* Tool exchange from by ATC from tool magazine (option)
* Spindle face diameter 128.57
* Taper ISO 50
* Positioning increment in both swiveling planes 2.5 deg.
* Maximum permitted speed 3000 rpm
* Maximum transmitted power 20 kW 27.2 hp
* Maximum torque 1000 Nm 737 ft-lb
* Swiveling range 2 x 360 deg.
* Weight 440 kg 970 lb.
OPTIONAL MACHINE VERSIONS
Decreased vertical travel "Y" to 2000 mm (78.74")
Increased vertical travel "Y" to 3000 mm (118.11")
Increased longitudinal travel "Z" to 2000mm (78.74")
Increased cross "X" travel to 4000 mm (157.48")
Increased cross "X" travel to 5000 mm (196.85")
Rotary table S20 with table load 20,000 kg (44,000 lbs)
Rotary table with continuously controlled B axis (S12orS20)
Decreased table size 1800 x 1800 mm (70.86"x 70.86")
Increased table size 1800 x 2500 mm (70.86"x 98.43")
Automatic tool changer with 40 pocket magazine(specify tool)
Automatic tool changer with 60 pocket magazine " "
Automatic tool changer with 80 pocket magazine " "
Automatic tool changer with 120 pocket magazine " "
CHOV 13 - 10 bar through spindle coolant attachment
CHOV 13 - 20 bar through spindle coolant attachment
Compensation of spindle temperature expansion
Operators platform vertical travel Yp=2300mm (90.55")
recommende for Y=3000 mm
Operators platform longitidal travel Zp=900mm (35.44")
OPERATORS SAFETY EQUIPMENT
Working area enclosure - guard against unauthorized entry
KVR 13/2 table enclosure
OPTIONAL EQUIPMENT
PVK 13 - 340 Guiding spindle support
PVK 13 - 550 Guiding spindle support
LD 650 Facing head
FP 50 - 13 Vertical milling head attachment
UFP 50 - 13 Universal milling head attachment
HF 50 A Vertical milling head
HUR 50 Universal milling head
HUI 50 Automatically indexing universal milling head
Chip conveyor for X = 3500 mm
Chip conveyor for X = 4000 mm
Chip conveyor for X = 5000 mm
Oil cooling unit (chiller) Recommended
for 1600 + rpm machines
UU 800 Clamping angle plate (800h x 320w x 500d)
UU 950 Clamping angle plate (950h x 555w x 500d)
UU 1120 Clamping angle plate (1120h x 320w x 600d)
UU 1450 Clamping angle plate (1450h x 500w x 650d)
UU 1600 Clamping angle plate (1600h x 700w x 725d)
UU 2150 Clamping angle plate (2100h x 800w x 1000d)
UU 2500 Clamping angle plate (2500h x 1000w x 1200d)
UU 3000 Clamping angle plate (3000h x 1000w x 1200d)
UK 500 Clamping cube (500h x 500w x 530d)
PS 13 Pull stud (specific type of tooling)
FOUNDATION
The machine requires a foundation, Tos Varnsdorf a.s. will, upon
placement of order, supply necessary drawings to the customer so that the
foundation may be prepared and other required work done prior to arrival
of machine. The foundation is not included in the price of the machine.
INSTALLATION
The customer is required to supply crane service, inclusive of operator;
rigger; men to unpack and clean components; and assisitance in erecting
and minor shop fitting. A satisfactory work area, power and shop air are
also required. It is the customer's responsibility to furnish necessary
materials and electricians for connecting external power source to machine.
Tos Varnsdorf's a.s. factory technician(s) will, with the assistance of the
customer, install the machine, and provide start up instructions. This
compromises normal working hours & daily allowance. The total time and
and cost depends on the customer's cooperation and facilities he provides.
Transportation and accommodation of the technician(s) are not included inthe
price of the machine. Any additional operator training or programming beyond
that provided for, will be an extra charge.