New TOS WHQ105 530 | Boring Mills, HORIZONTAL, TABLE TYPE, CNC

Description

TOS WHQ105 530

With reference to your recent request, we would like to submit
the following quotation for your consideration.
One New WH(Q) 105 CNC HORIZONTAL BORING MILL
(with Heidenhain iTNC 530)
Complete with standard equipment, operating on North American
electrical supply and equipped with "HEIDENHAIN" iTNC 530 control.
The WH105 CNC is a numerically controlled horizontal boring mill
equipped with the new "HEIDENHAIN" iTNC 530 control. The machine is
intended for precision drilling, milling and boring operations.
Also available with automatic tool changer under denomination WHQ 105 CNC.
*Heidenhain iTNC 530 control with BF150, 15.1" color display
*Heidenhain linear scales X,Y,Z axes
*"SIEMENS" 28 kW (38 hp) AC main drive w/ "SIEMENS" regulator
*"SIEMENS" independent AC feed digital-servo drives for X, Y,
Z, W linear axes and positioning of rotary table
*Positioning of the spindle - C axis
*Nitrated work spindle and hollow spindle
*Headstock with two hydraulically controlled mechanical steps
*Automatic lubrication of the headstock and guideways
*Hollow spindle fitted in precision angular contact ball bearings
*Bed and column guideways protected by sliding telescopic guards
*Balancing of headstock by counterweight
*All linear guideways hardened, counter guideways lined with low
friction plastic, Z axis equipped with a combination of low friction
plastic and linear roller bearings, W axis -hardened hollow and work
spindle precisely fitted
*Rotary table circular way is cast iron
*Ball screws on all linear axes, gear ring & pinion on rotary table
*Hydraulic clamping on Y and B axes
*Control panel on swing arm
"HEIDENHAIN" iTNC 530 CONTROL
DESCRIPTION
*4 controllable linear axes (X, Y, Z, W) plus spindle (C axis) and rotary
table (B axis) positioning
HARDWARE
*MC 422 main computer
*CC 422 controller unit
*TE 420 keyboard unit
*TFT color flat-panel display BF 150 with 15.1 inches with soft keys
*Built-in 6 GB hard disk as program memory
*Electronic Handwheel HR 410
expanded data interface with LSV2 protocol for remote operation of the iTNC
530 through the data interface with the HEIDENHAIN software TNCremo, fast
Ethernet interface 100BaseT
manual and automatic operation, corded or infrared transmission
SPECIFICATIONS
spindle revolutions programmed directly in RPM, spindle positioning in 0.1
degrees
*Axis feedback control
spikes during circular movements, thermal expansion. Stick-slip friction.
USER FUNCTIONS
Cartesian or polar coordinates, dimensions absolute or incremental, display
and entry in mm or inches, display of handwheel traverse when machining wit
handwheel superimposition
radius-compensated contour look ahead for up to 99 blocks (M120),
three-dimensional tool radius compensation for changing tool data without
having to recalculate an existing program
*Tool tables
*Cutting data tables for automatic calculation of spindle speeds and feed
rates from tool-specific data (cutting speed, feed per tooth)
*Parallel operation - creating programs with graphic support while another
program is being run
through surface normal vectors, Tool Center Point Management (TCPM), keepin
the tool normal to the contour, tool radius compensation normal to the
direction of traverse and tool, spine interpolation
circle radius, tangentially connecting circular arc, corner rounding
*Contour approach and departure: via straight line: tangential or
perpendicular, via circular arc
*FK free contour programming - FK free contour programming in HEIDENHAIN
plain language with graphic support for workpiece drawings not dimensioned
for NC
subprogram
conventional and rigid tapping, for milling inside and outside threads,
Roughing and finishing rectangular and circular pockets, for clearing level
and inclined surfaces, for milling straight and circular slots, circular an
linear point patterns, Contour pockets - also with contour-parallel
machining, Contour train, capability to make own cycles
factor (axis-specific)
*Q parameters - Programming with variables
error messages; graphical support for programming cycles; comment blocks in
the NC program
*Actual position capture - actual positions can be transferred directly into
the NC program
*Graphic simulation before a program run, even while another program is
running
*Programming graphics - in the Programming and Editing mode of operation,
the contour of the NC blocks is drawn on screen while they are being entere
(2-D pencil-trace graphics), even while another program is running
*Graphic simulation during real-time machining
*Calculation of machining time in the Test Run operating mode; Display of
the current machining time in the program run modes
returning the tool to the calculated nominal position to continue machining
program interuption, contour departure and reapproach
*Datum tables
*Pallet tables
*"HEIDENHAIN" iTNC 530 control system
*"HEIDENHAIN" Handwheel HR 410
*PVK 105-250 spindle support
*15 pull studs (customer to specify type)
*Spindle taper brush
*Work lights
*Set of service tools
*Operation and maintenance instruction manual
*Anchoring material KM 105
*Coolant system attachment
mm inch
SPINDLE
Diameter 105 4.13
Taper ISO 50
Speeds "R" headstock version 10-3300 rpm
Drive 28 kW 38.1 hp
Max. spindle torque "R" headstock version 924 Nm 681 ft-lb
TRAVELS
Table cross travel, X 1800 70.87
Headstock vertical travel, Y 1250 49.21
Headstock vertical travel, Y (option) 1600 62.99
Table longitudinal travel, Z 1250 49.21
Work spindle travel, W 630 24.80
Min distance spindle C/L to table clamping
surface 0
TABLE
Size 1400x1400 55.12x55.12
Size (option) 1400x1600 55.12x62.99
Maximum load 5000 kg 11023 lb.
T slots-dimension/pitch/number 22/160/9 0.87/6.3/9
Center hole diameter 100 3.94
FEEDS
W axis (per min.) 8000 315
B axis (per min.) 2 rpm
Z, W axes 20 kN 4409 lb.
Clamping strength on B axis on diameter
500 mm (19.7") 16 kN 3527 lb.
GENERAL DATA
Length 5367 222
Width 4280 169
Height 3667 145
W electro cabinet 4280x6690 169x264
Total machine power input 52 kVA
volume 18 l/sec 0.65cu.ft/sec
Weight 17600 kg 38800 lb.
F.O.B. Toronto
OPTIONAL EQUIPMENT
*AUTOMATIC TOOL CHANGER
*Tool storage capacity 40/60/80/120 tools
adjacent locations vacant 320 12.6
Maximum tool length 500 19.68
Maximum tool weight 25 kg 55 lb.
Maximum tool weight (total) 750 kg 1670 lb.
Magazine pocket pitch 130 5.12
Tool change time (average) 20 sec
Weight of tool changer and magazine 1500 kg 3304 lb.
(Customer to specify type of tooling)
LD650 FACING HEAD (U axis)
*For face turning, external and internal cylindrical and conical machining
*Feed of the slide (U axis) is derived from spindle travel (W axis) via a
*Feed of the slide may be programmed by calling the W axis
*Machining possible with spindle, when slide retracted and tool holder
removed
*Can be used with ATC
Facing head diameter 650 25.59
Slide travel 170 6.69
Maximum facing head speed 150 rpm
Facing head speed with work spindle
operation 200 rpm
Maximum face turning diameter 1000 39.37
Boring diameter range 300-1000 11.81-39.37
Accuracy (on diameter 500mm - 20") 0.063mm 0.0025
Weight 200 kg 441 lbs
HF50A MILLING HEAD
*Enables milling operations on diversely slanted surfaces parallel
to the spindle axis
*Setting done manually into any angle within full circle around
the spindle axis
*Automatic tool clamping (tool is hold in spindle taper
mechanically by set of Belleville springs, releasing is
done hydraulically, operated by push button)
*Designed for through spindle coolant supply
*Equipped with 5 pull studs (customer to specify type)
Spindle face diameter 128.57 5.06
Taper ISO 50
Range of head's setting 360 degree
Maximum permitted speed 1800 rpm
Maximum spindle torque 1500 Nm 1105.5 ft-lb
Maximum power on spindle 20 kW 27.2 hp
Distance spindle C/L to the machine hollow
spindle face 400 15.75
Weight 130kg 287
HUR50 UNIVERSAL MILLING HEAD
*Enables milling operations on tilted or orthogonal oriented
surfaces in respect of both planes of the head's swiveling
*Setting done manually by rotating the relevant part of the head
*Designed for through spindle coolant supply
*Equipped with 5 pull studs (customer to specify type)
Spindle face diameter 128.57
Taper ISO 50
Swiveling range (in both planes) 2 x +-180 degree
Maximum permitted speed 3000 RPM
Maximum spindle torque 1000 Nm 737 ft-lb
Maximum power on spindle 20 kW 27.2 hp
Distance spindle C/L to the machine hollow
spindle face 654 25.75
Weight 300 kg 660 lb.
OPTIONAL MACHINE VERSIONS
PRICE Cdn$
*Headstock version "N" - 2300 RPM (must choose if
ordering LD 650 facing head) N/C
*Headstock version "R4" - 4000 RPM (oil cooling
unit must be ordered) N/C
*Machine with G.E. Fanuc 32i - Control System Upon request
*Increased vertical travel "Y" to 1600 (62.99)
*Increased table size 1400x1600 mm (55.12x63.00)
ATC 105/40 *Automatic tool changer with tool magazine for
40 tools
ATC 105/60 *Automatic tool changer with tool magazine for
60 tools
*Operator protective sliding guard on the
headstock
*Working area closure - guard against
unauthorized entry
OC1501LA *Oil cooling unit (chiller)Recommended for 1600+RPM
LD650 *Facing head
LD650/Q *Facing head for ATC version
HF50A *Vertical milling head
HUR50 *Universal milling head
CHOV 105 *Coolant through spindle c/w work area enclosure
KVR105R
*Chip conveyor
UU800 *Clamping angle plate (800hx320wx500d)
UU950 *Clamping angle plate (950hx500wx500d)
UU1120 *Clamping angle plate (1120hx320wx600d)
UK500 *Clamping cube (500hx500wx600d)
TS220 *Touch Trigger Probe System P.O.R.
TT120 *Tool Touch Probe System P.O.R.
TS632 *Touch Trigger Probe System P.O.R.
FOUNDATION
The machine requires a foundation, Tos Varnsdorf will, upon placement
of order, supply necessary drawings to the customer so that the
foundation may be prepared and other required work done prior to
arrival of machine. The foundation is not included in the price of
the machine.
INSTALLATION
The customer is required to supply crane service, inclusive of
operator; riggers; men to unpack and clean components; and assistance
in erecting and minor shop fitting. A satisfactory work area, power
and shop air are also required. It is the customer's responsibility
to furnish necessary materials and electricians for connecting external
power source to machine.
Factory technician(s) will, with the assistance of the
customer, install the machine, and provide start-up instructions.
Transportation and accommodatin of the technician(s) are not included in
the price of the machine. Any additional operator training or programming
beyond that provided for, will be an extra charge.
TERMS AND CONDITIONS
F.O.B. Toronto, ONT
Subject to prior sale.
60% before shipment
10% after installation, but no longer than 30 days from
delivery at customer's site
entirety to confirmation on receipt of order.
herein are not binding in detail as we reserve the right to
make further changes or improvements and incorporate them
in our machines. In some cases conversion from metric to inch
is based on machine capabilities and not actual
mathematical conversion.
Prices of optional equipment may be higher if purchased
separately from the machine.
WARRANTY
only. Based on single shift daily with normal use and
maintenance in accordance with a manual.
Machine(s) must operate in workshop without influence of
aggressive fumes and dust particles, with temperature ranging
from +10 degrees to 40 degrees Celcius. To maintain
required accuracy ambient temperature must not fluctuate
more than +-2 degrees Celcius with air humidity of 70%.
WARRANTY
parts and labour would be covered if required at their
facility. Customers responsibility if in a remote region, is
to return parts in question, at their expense.
MACHINE
devices devices and equipment to safeguard the operator from
harm for any particular use, operation or set up, and to
adequately safeguard the machine or machines to Provincial,
Federal, and Local Government Safety Standards and all
Industrial Safety Standards.
User agrees to indemnify and hold harmless Seller of and from
any and all claims of Liabilities from accidents involving
these machines caused by failure of user, his employees, and
agents to follow these instructions, warnings, and
recommendations available from the original manufacturer
or by failure of user to comply with Provincial, Federal, and
Local laws applicable to such equipment.